000 02206nam a2200217Ia 4500
008 220216s9999 xx 000 0 und d
100 _aSum Ng Chiew
245 0 _aModularising thermogravimetric analysis (TGA) and its applications to a wet process masterbatch plant
260 _bJounal of Rubber Research
_c2013
300 _a215-226
520 _aThermogravimetric analysis(TGA) is indispensable in analysing the composition of rubber compounds. In the TGA test, a rubber compound is fractionated into four fractions comprising liquid or low melting point solid, polymers, carbon black and mineral fillers. Small sample weight can reult in large errors for rubber compounds that are not fully dispersed. Test equipement is expensive and therefore it is not a suitable choice for large numbers of production samples. Density measurements of rubber compound is a viable alternative for a quick test. Both thesse tests were initially applied to a production line of wet process masterbatch plant and shortcomings of these two methods were enumerated. An alternative testing scheme involving thermogravimetric and solvent extraction has been devised and tested successfully. Samples of the same compound with different weights were tested via Soxhlet solvent extraction, nitrogen pyrolysis nad oxygen pyrolysis. The results were combined mathemetically and basic equations were derived. Test variability was low and comparable to conventional TGA using microbalance. Results were correlated with elatest density measurements, although the 1:1 unity line correlation was not possible. Assumptions were made on the full incorporation of low melting point solids, as well as densities of various components and these could explain the discrepancies observed. Modularisation ot TGA test allows for improvements in the component test method. A large number of tests were carried out in a continuous production line turning out carbon black masterbatches.
650 _aASTM D6370
650 _aCompositional analysis
650 _aElatest
650 _aModularised TGA
650 _aNatural rubber
650 _aRubber compound
650 _aTGA
650 _aWet process masterbatch
942 _cJS
999 _c63140
_d63140